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ABB PFTL101B 3BSE004185R1 2.0KN Tension sensor

Product Details:

The ABB PFTL101B 3BSE004185R1 2.0KN is a tension sensor for industrial automation and control systems, widely used in areas where tension needs to be measured, such as paper, metal working, textile, plastic film and other manufacturing processes. The following is the detailed parameter and function description of the sensor:

1. Basic parameters

Model: PFTL101B 3BSE004185R1
Rated load: 2.0 kN (2000 N, indicating a maximum load of 2,000 Newtons)
Measurement principle: Strain gauge technology is used for tension measurement, and the sensor has a strain gauge element inside to convert the tension value into an electrical signal.
Measuring range:
It is suitable for high precision tension measurement and is often used in precision process control.
It usually has a wide measuring range, such as ±20% rated load, but the specific value needs to be confirmed according to the use conditions and actual needs.

2. Electrical parameters

Supply voltage:
The usual supply voltage is 10-30 VDC, in line with industry standards.
Output signal:
Analog output signal, usually 4-20 mA or 0-10 V (depending on model and configuration).
Other possible signal output options: 0-5 V, 0-20 mA, etc.
Sensitivity:
The output signal changes in proportion to the measured tension, and the sensitivity is usually 2 mV/V, the specific value needs to refer to the product specification.
Impedance:
The input impedance is typically 350 Ω (typical strain gauge sensor standard), which is suitable for standard control and data acquisition systems.
Output resolution:
High precision output with 16-bit or higher resolution to ensure accurate measurement results.

3. Mechanical and installation parameters

Size:
The sensor has a compact design for easy installation into existing equipment, and the specific dimensions can be found in the user manual.
Installation method:
Common mounting methods include direct mounting or mounting through a bracket, usually in an axial mounting configuration to measure the tension of the material.
Mounting holes and interfaces meet industry standards for easy integration into production lines or other equipment.
Rated load: 2.0 kN (2,000 N), meaning that the maximum tension that the sensor can measure is 2,000 Newtons.
Overload capacity: It is usually able to withstand short-term overload exceeding the rated load, and the overload capacity is generally 1.5 to 2 times of the rated load.

4. Environmental adaptability

Operating temperature range:
The operating temperature range is usually -20°C to +70°C, suitable for most industrial environments.
Storage temperature range:
From -40°C to +85°C, suitable for environments during storage and transport.
Humidity:
Relative humidity: 10% to 95%, no condensing moisture.
Anti-seismic and anti-interference:
Designed to meet industrial seismic requirements and adapt to vibration environments, especially for high-speed production lines and heavy load applications.
Good electromagnetic compatibility (EMC) to avoid external electromagnetic interference affecting sensor performance.

5. Features and functions

High accuracy and stability:
Provides high precision tension measurement for precision process control.
High quality strain gauge technology ensures linearity and stability of the output signal.
Durability:
The rugged material is suitable for harsh industrial environments and long running times.
Low power design:
The design features low power consumption and is suitable for integration with low power control systems.
Response speed:
Fast response time to monitor tension changes in real time and adapt to the application needs of high-speed production processes.

ABB PFCL201CE 50KN 3BSX802939-108 Tension sensor

Product introduction:

The ABB PFCL201CE 50KN is a high-precision tension sensor designed to measure the tension of banded materials such as paper, film, metal strips. The sensor is commonly used in process control applications to ensure that material tension on the production line remains stable and is suitable for the paper, packaging, printing and metalworking industries.

Product manual:

1:Basic parameter:

Model: PFCL201CE
Rated load: 50 kN (50,000 Newtons)
Measurement principle: Strain gauge technology is used to calculate tension by measuring the force on the material.
Accuracy class: High precision, usually ±0.5% or higher.

Electrical parameters

Supply voltage:
Usually 10-24 VDC, depending on the model.
Output signal:
Analog signal output: 4-20 mA or 0-10 V.
Digital signal output (optional) : Support Modbus or other industrial communication protocols.
Sensitivity:
The output sensitivity is about 2 mV/V, please refer to the product manual for specific parameters.
Impedance:
Input impedance: 350 Ω (typical)
Output impedance: 350 Ω (typical)

Mechanical parameters

Rated load: 50 kN
Overload capacity:
It is usually 150% of the rated load.
Maximum failure load: approx. 200%-300% rated load (see product manual).
Installation method:
Supports a variety of mounting configurations for horizontal and vertical tension measurement.
Provides standardized mounting holes or interfaces for easy integration into production line equipment.

Environmental adaptability

Operating temperature range:
-10°C to +70°C.
Storage temperature range:
-20°C to +85°C.
Protection level:
IP65 or higher, suitable for industrial environment, dust and water resistant.
Anti-interference:
The design meets the requirements of industrial electromagnetic compatibility and can work normally in electromagnetic interference environment.

Features

High accuracy and stability:
Designed for critical tension measurements to ensure stable output with minimal error.
Wide range adaptability:
Supports high load measurements up to 50 kN and ADAPTS both dynamic and static tension control.
Rugged and durable:
Industrial grade structure design, suitable for harsh industrial environment.
Easy to integrate:
Provides standardized signal output for easy integration with PLC or DCS systems.

Application Scenarios

Paper industry: Monitor and control paper tension to ensure roll uniformity.
Film and plastic processing: Measurement of film tension on production lines.
Metal processing: such as metal strip tension control in rolling mills.
Textile industry: Measuring and regulating fabric tension.
Packaging equipment: control the tension of packaging materials to prevent too tight or too loose.

ABB PPC907BE 3BHE024577R0101 Circuit board

ABB PPC907BE (3BHE024577R0101) is an industrial-grade controller module that belongs to ABB’s AC800 family of hardware platforms and is widely used in automation and control, especially in process control and power applications. The following is the detailed parameter and function description of the module:
1. Module type and function
Module type: Process Controller.
Purpose: As a core processing unit for managing and coordinating multiple subsystems in a distributed control system (DCS).
Applicable platform: ABB 800xA distributed control system.
2. Processing power
CPU Performance:
High-performance processor with support for complex control algorithms and logic processing.
Supports multitasking and is suitable for real-time applications.
Memory:
Provide enough RAM for program execution.
Contains non-volatile storage for storing user program and configuration data.
Operating system:
Run ABB’s dedicated real-time operating system for fast response and high reliability.
3. Communication ports
Supported protocols:
Modbus RTU/TCP
Profibus DP
Ethernet/IP
OPC UA and other industrial agreements.
Port type:
Ethernet interface: Usually dual-network port design, support redundancy.
Serial interface: RS-232 or RS-485 for connecting field devices.
Network functions:
Supports redundant network configuration to ensure communication stability.
Supports communication with the upper system (SCADA or HMI) and lower field devices.
4. Input and output
I/O support:
Local I/O: Supports direct connection to digital and analog input/output modules.
Remote I/O: Connect the remote I/O unit through the communication module.
Signal support:
Analog signal: 4-20mA or 0-10V.
Digital signal: switching input/output.
5. Power Supply
Power supply requirements:
Input voltage: Usually 24VDC.
Power consumption: Low power consumption, depending on the system configuration.
6. Environmental adaptability
Working temperature:
It is usually -25°C to +70°C.
Storage temperature:
-40°C to +85°C.
Protection level:
It is usually IP20 (module itself), which can achieve a higher protection level if installed in the cabinet.
Anti-seismic and anti-interference:
Meet the standards of anti-vibration and anti-electromagnetic interference in industrial environment.

ABB 1TGE120021R0010 Communication gateway

ABB 1TGE120021R0010 is a communication gateway module commonly used in industrial automation systems as a protocol converter or communication interface device. The following is a detailed description of the parameters and characteristics of this model:

Basic information
Model: 1TGE120021R0010
Category: Communication Gateway
Main purpose: to realize the conversion between different industrial communication protocols, support multi-network integration and data sharing.
Applications: Industrial automation, process control systems, power, manufacturing, building management, etc.
Technical parameter
Electrical parameter
Power requirements:
Input voltage: 24 V DC (range: 18~30 V DC).
Power consumption: Usually around 5 W.
Working environment:
Temperature range: -20°C to +70°C.
Storage temperature: -40°C to +85°C.
Humidity: 5%~95% (no condensation).
Anti-interference ability:
Comply with IEC standards for electromagnetic compatibility in industrial environments.
Interface and protocol
Communication interface:
Ethernet interface:
1-2 RJ45 ports, 10/100 Mbps adaptive.
Serial Port:
1-2 RS-232/RS-485/RS-422 optional ports.
USB port: For device configuration and maintenance (optional).
Fieldbus interface (depending on the model) :
Modbus RTU/ASCII.
CANopen, Profibus, or other industrial bus (optional).
Supported protocols:
Industrial Agreements:
Modbus TCP/RTU
OPC UA
IEC 60870-5-104 (Power Communication Standard)
IEC 61850 (for Smart grids)
BACnet/IP (Building Automation)
Network protocol:
IP, TCP, and UDP
HTTP/HTTPS, FTP (for remote access)
DHCP, DNS (Dynamic IP Allocation)
Multi-protocol gateway functions:
Supports bidirectional conversion between protocols, such as Modbus RTU and Modbus TCP, or OPC UA and other fieldbus protocols

ABB PM865K01 3BSE031151R1 controller

The ABB PM865K01 (Product code: 3BSE031151R1) is a high-performance AC800M series controller module used in industrial automation and process control systems. The following are the detailed parameters and features of the module:

Basic information
Product model: PM865K01
Product Code: 3BSE031151R1
Controller type: High performance CPU module
System platform: AC800M series control system
Application field:
Automation and process control in complex industrial environments such as power plants, petrochemicals, pharmaceuticals, and mining.
Technical parameter
Processing capacity
CPU:
Model: Freescale MPC860
Main frequency: 133 MHz
Architecture: 32-bit RISC processor
Memory:
RAM: 16 MB for running the application.
Flash: 16 MB for storage of system configuration and user programs.
Real-time performance:
The system supports periodic tasks with a minimum control period of 10ms, and is suitable for scenarios with high dynamic performance requirements.
Communication interface
Built-in interface:
Ethernet interface: 2 RJ45 ports (redundancy support), the rate of 10/100 Mbps, used to control network communication.
Serial interface: one RS-232C/RS-485 communication port for point-to-point connection between devices.
Support protocol:
Industrial protocols: Modbus TCP/IP, OPC, IEC 60870-5-104.
ABB proprietary protocol: MMS (Manufacturing Message Specification) for system integration and diagnostics.
Other protocols: PROFINET, EtherNet/IP (supported by extension modules).
Redundant support:
The PM865K01 supports CPU, communication, and power redundancy to improve system reliability.

ABB 3BHE032025R0101 PCD235A101 Excitation controller

ABB 3BHE032025R0101 (PCD235A101) is a high-performance excitation controller commonly used in the excitation system of synchronous generators. The following is a detailed description of the parameters and functions of this model:
Model: PCD235A101
Product code: 3BHE032025R0101
Category: Excitation controller
Application scenario:
Excitation control of synchronous generator.
Used for voltage regulation and reactive power management in power plants (thermal power, hydropower, wind power, etc.) or industrial power grids.
Technical parameter
Power input:
DC power supply: 24V or 48V DC input is usually supported (refer to the technical manual for the specific range).
Power consumption: Low power design, power consumption is usually less than 50W.
Output parameters:
Field current range: Supports a wide field current range (usually 0~10A or higher).
Excitation voltage range: The output excitation voltage ranges from 0 to 200V (The specific range needs to be determined based on the configuration).
Control function:
Automatic Voltage Regulation (AVR) : High precision voltage regulation capability.
Power factor control (PFC) : Maintain a stable power factor in the grid-connected state.
VAR Control: Control reactive power output to meet grid requirements.
Dynamic response:
Fast response to generator load changes to ensure stable operation of the system.
The dynamic voltage recovery time is usually less than 20ms.
Protection function:
Overexcitation and underexcitation protection.
Generator voltage too high or too low protection.
Excitation circuit open or short circuit protection.
Temperature protection (overheating alarm or automatic shutdown).
Communication and interface
Communication protocol:
Modbus RTU (RS-485 port).
Optional support for industrial communication protocols such as IEC 61850 or Profibus (depending on the configuration).
Interface type:
RS-485 interface for communication with external systems.
Analog input/output interface for collecting and transmitting signals.
Digital input/output interface for logic control.

ABB 3BHE025541R0101 PCD231B101 Excitation controller

ABB 3BHE025541R0101 PCD231B101 is an excitation controller commonly used in the excitation system of generators in the power industry. The following are details about the common parameters and features of this controller model:
Basic parameter
Model: PCD231B101
Product code: 3BHE025541R0101
Features:
Provides stable generator excitation control.
Supports multiple operating modes (such as automatic voltage regulation, power factor control, reactive power control, etc.).
Excitation systems for synchronous generators.
Design standards: comply with the International Electrotechnical Commission (IEC) and related power industry standards.
Electrical parameter
Input voltage: Multiple input voltage levels are supported, usually 24V DC or 48V DC.
Control range: Precise control of excitation current and generator voltage.
Power capacity: Support small to large generator excitation system, the specific power capacity depends on the actual system configuration.
Communication and interface
Supports a variety of communication protocols, such as:
Modbus RTU
IEC 61850 (optional)
Multiple interfaces are available: RS-485, Ethernet interface (depending on configuration).
Functional characteristics
High reliability:
Designed for harsh industrial environments with high anti-interference capability.
Supports redundant configuration to improve system reliability.
Protection function:
Over-voltage and under-voltage protection.
Overexcitation and underexcitation protection.
Current and voltage limit protection.
Fast dynamic response:
Fast response to load changes to maintain system stability.
Programmability: allows users to customize parameters and control logic through software tools.
Physical characteristics
Size and weight: small size, easy to install, the specific size need to consult the product technical manual.
Installation mode: Support standard rack installation or wall-mounted installation.
Cooling method: Usually natural cooling or fan cooling.
Application field
Thermal power plants, hydroelectric power plants, wind power plants and other types of power generation equipment.
Voltage regulation and stability control of industrial power grids.

ABB Bailey INIIT13 Modular controller

The ABB INIIT13 module is a high-performance industrial control device designed for complex automation environments, enabling precise data transfer and system coordination. The following are its main parameters and characteristics:

Model and type: INIIT13, a data transmission module.
Communication protocol: Support MODBUS TCP/IP, with strong compatibility.
Data transfer rate: up to 1 Mbps.
Power requirements: 24VDC working voltage.
Interface type: Two RS-485 ports and one Ethernet port.
Operating temperature range: -20°C to +60°C, suitable for various industrial environments.
Size and weight: 150mm x 100mm x 30mm, weight about 0.4kg.
Certification: Through CE, UL and CSA certification, in line with international industry standards.

ABB 3BHE050077R0102 UNS0881b-PV2 Power Supply

The ABB 3BHE050077R0102 (UNS0881b-P V2) is a robust Power Supply for industrial automation systems. Below are its key specifications and features:

Specifications:
Dimensions: 250mm x 180mm x 20mm
Weight: 0.5 kg
Power Supply: AC 230V
Operating Temperature: -20°C to +60°C
Storage Temperature: -40°C to +85°C
Environmental Protection: IP20, suitable for industrial conditions
Connections: RS-232 serial port, supports Modbus RTU communication
Material: High-grade copper-clad laminate for durability and thermal management
Features:
Designed for seamless integration into automation systems, enhancing efficiency and precision.
Equipped with advanced diagnostics and safety mechanisms, enabling reliable operation under demanding conditions.
Modular structure allows for flexible upgrades and adaptations to various applications.
Compatible with modern industrial protocols to ensure smooth communication between devices.
Built to withstand extreme environmental conditions, making it suitable for harsh industrial settings.

ABB 3BHE046836R0101 GFD563A101 controller

ABB Model 3BHE046836R0101 GFD563A101 is an exciting system controller for a wide range of industrial applications, particularly in power plants and industrial automation. The following are its main parameters and characteristics:

Technical parameters:
Input voltage: 24 VDC
Output current: 5 A
Output power: 120 W
Operating temperature range: -20℃ to 70℃
Product features:
High reliability: Use high-quality components to ensure long-term stable operation of the system.
Flexible configuration: Can be adjusted according to different application requirements.
Easy to operate: provides an intuitive, user-friendly interface, easy to use and maintain.
Application field:
Power plant: Used for control of generator excitation system.
Industrial automation: Supports efficient control of motor excitation systems.

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