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ABB PFTL101B 3BSE004185R1 2.0KN Tension sensor

Product Details:

The ABB PFTL101B 3BSE004185R1 2.0KN is a tension sensor for industrial automation and control systems, widely used in areas where tension needs to be measured, such as paper, metal working, textile, plastic film and other manufacturing processes. The following is the detailed parameter and function description of the sensor:

1. Basic parameters

Model: PFTL101B 3BSE004185R1
Rated load: 2.0 kN (2000 N, indicating a maximum load of 2,000 Newtons)
Measurement principle: Strain gauge technology is used for tension measurement, and the sensor has a strain gauge element inside to convert the tension value into an electrical signal.
Measuring range:
It is suitable for high precision tension measurement and is often used in precision process control.
It usually has a wide measuring range, such as ±20% rated load, but the specific value needs to be confirmed according to the use conditions and actual needs.

2. Electrical parameters

Supply voltage:
The usual supply voltage is 10-30 VDC, in line with industry standards.
Output signal:
Analog output signal, usually 4-20 mA or 0-10 V (depending on model and configuration).
Other possible signal output options: 0-5 V, 0-20 mA, etc.
Sensitivity:
The output signal changes in proportion to the measured tension, and the sensitivity is usually 2 mV/V, the specific value needs to refer to the product specification.
Impedance:
The input impedance is typically 350 Ω (typical strain gauge sensor standard), which is suitable for standard control and data acquisition systems.
Output resolution:
High precision output with 16-bit or higher resolution to ensure accurate measurement results.

3. Mechanical and installation parameters

Size:
The sensor has a compact design for easy installation into existing equipment, and the specific dimensions can be found in the user manual.
Installation method:
Common mounting methods include direct mounting or mounting through a bracket, usually in an axial mounting configuration to measure the tension of the material.
Mounting holes and interfaces meet industry standards for easy integration into production lines or other equipment.
Rated load: 2.0 kN (2,000 N), meaning that the maximum tension that the sensor can measure is 2,000 Newtons.
Overload capacity: It is usually able to withstand short-term overload exceeding the rated load, and the overload capacity is generally 1.5 to 2 times of the rated load.

4. Environmental adaptability

Operating temperature range:
The operating temperature range is usually -20°C to +70°C, suitable for most industrial environments.
Storage temperature range:
From -40°C to +85°C, suitable for environments during storage and transport.
Humidity:
Relative humidity: 10% to 95%, no condensing moisture.
Anti-seismic and anti-interference:
Designed to meet industrial seismic requirements and adapt to vibration environments, especially for high-speed production lines and heavy load applications.
Good electromagnetic compatibility (EMC) to avoid external electromagnetic interference affecting sensor performance.

5. Features and functions

High accuracy and stability:
Provides high precision tension measurement for precision process control.
High quality strain gauge technology ensures linearity and stability of the output signal.
Durability:
The rugged material is suitable for harsh industrial environments and long running times.
Low power design:
The design features low power consumption and is suitable for integration with low power control systems.
Response speed:
Fast response time to monitor tension changes in real time and adapt to the application needs of high-speed production processes.

ABB PFCL201CE 50KN 3BSX802939-108 Tension sensor

Product introduction:

The ABB PFCL201CE 50KN is a high-precision tension sensor designed to measure the tension of banded materials such as paper, film, metal strips. The sensor is commonly used in process control applications to ensure that material tension on the production line remains stable and is suitable for the paper, packaging, printing and metalworking industries.

Product manual:

1:Basic parameter:

Model: PFCL201CE
Rated load: 50 kN (50,000 Newtons)
Measurement principle: Strain gauge technology is used to calculate tension by measuring the force on the material.
Accuracy class: High precision, usually ±0.5% or higher.

Electrical parameters

Supply voltage:
Usually 10-24 VDC, depending on the model.
Output signal:
Analog signal output: 4-20 mA or 0-10 V.
Digital signal output (optional) : Support Modbus or other industrial communication protocols.
Sensitivity:
The output sensitivity is about 2 mV/V, please refer to the product manual for specific parameters.
Impedance:
Input impedance: 350 Ω (typical)
Output impedance: 350 Ω (typical)

Mechanical parameters

Rated load: 50 kN
Overload capacity:
It is usually 150% of the rated load.
Maximum failure load: approx. 200%-300% rated load (see product manual).
Installation method:
Supports a variety of mounting configurations for horizontal and vertical tension measurement.
Provides standardized mounting holes or interfaces for easy integration into production line equipment.

Environmental adaptability

Operating temperature range:
-10°C to +70°C.
Storage temperature range:
-20°C to +85°C.
Protection level:
IP65 or higher, suitable for industrial environment, dust and water resistant.
Anti-interference:
The design meets the requirements of industrial electromagnetic compatibility and can work normally in electromagnetic interference environment.

Features

High accuracy and stability:
Designed for critical tension measurements to ensure stable output with minimal error.
Wide range adaptability:
Supports high load measurements up to 50 kN and ADAPTS both dynamic and static tension control.
Rugged and durable:
Industrial grade structure design, suitable for harsh industrial environment.
Easy to integrate:
Provides standardized signal output for easy integration with PLC or DCS systems.

Application Scenarios

Paper industry: Monitor and control paper tension to ensure roll uniformity.
Film and plastic processing: Measurement of film tension on production lines.
Metal processing: such as metal strip tension control in rolling mills.
Textile industry: Measuring and regulating fabric tension.
Packaging equipment: control the tension of packaging materials to prevent too tight or too loose.

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